Process Engineer, RAS

at GAF in Dover, Delaware, United States

Job Description

Come Build Your Career Under OUR Roof

Job Description:

GAF is searching for a Process Engineer to support the Company’s Recycled Asphalt Shingle (RAS) implementation. The candidate will coordinate company wide efforts to optimize pilot operations through trial planning and execution. The candidate will also participate in design reviews, construction and commissioning efforts for full scale plant efforts. Once operational, the Process Engineer will participate in optimizing the full scale plants.

The successful candidate for this position will be a self-starter who is also capable of working across various levels of the organization in a highly matrix environment. The candidate should also be ?exible and adaptable to working within a startup environment while also being open to learning new skills and processes. The Process Engineer will be able to work e?ciently in a highly matrixed organization and deliver results with minimum supervision.

ESSENTIAL DUTIES – Speci?c responsibilities include, but are not limited to:

+ Act as a leader or “scrum master”, GAF’s preferred agile project methodology, for the pilot and full scale plant design, construction, optimization and operational aspects of the Recycled Asphalt Shingle (RAS) process.

+ Lead process optimization efforts in the pilot operations to include:

+ Understand the process mass balance with a focus on documenting equipment setup and operations to optimize grinding and reclamation e?ciency.

+ Document cycle times and lead efforts to optimize.

+ Characterize operational parameters affecting the process and identify optimization options through Design of Experiments (DOEs).

+ Document changes to be included and incorporate the changes into the full scaleplant design.

+ Lead efforts to qualify alternate materials and varying levels of recycled content.

+ Participate in the design, construction and commissioning efforts of the full scale plants (varying locations).

+ Ensure pilot plant optimization efforts are incorporated into the full-scale plant designs. This includes equipment considerations, operational settings/philosophy and maintenance practices.

+ Provide assistance with budget development.

+ Develop commissioning plans for full scale plant operations to include product quali?cations.

+ Assist with Environmental permitting efforts.

+ Develop Recycled Asphalt Shingle (RAS) process expertise to be considered the subject matter expert.


Required Quali?cations:

+ Bachelor’s Degree in Engineering (Mechanical, Electrical or Chemical)..

+ Demonstrated experience planning and executing projects in a manufacturing process.

+ 5+ years of relevant experience in a high volume, continuous process manufacturing operation.

+ Experience in reading and interpreting speci?cations and drawings.

+ Demonstrated capability to interpret the content and terms of vendor proposals.

Preferred Quali?cations:

+ Experience with full life cycle startup operations from design through commissioning and operations

+ Strong process engineering background preferably in asphalt shingle and/or large scale grinding operations or alternatively in a closely related industry

+ Familiaritywithsensors,instrumentationandcontrolsusedintheprocessindustry

+ Experience with material properties, analytical techniques to measure properties, critical process parameters affecting microstructure and performance

+ Demonstrated experience in process optimization, lean manufacturing and/or in structured problem-solving techniques to include Agile and Scrum methodologies

+ Strong background in statistical methods and control charts

+ Experience with data analysis to include the ability to manipulate data using excel or other software to extract meaningful information from data and to translate technical data into a format to be communicated and used by a broad employee population

+ Strong working knowledge of project management processes and systems

+ Experience in managing outside contractors to safely and e?ciently implement projects

+ Autocad experience

+ Pro?ciency in mechanical, electrical or pneumatic systems

+ Working knowledge of maintenance processes to include predictive maintenance, preventive maintenance, TPM, etc.

+ Experience with process hazard analysis


+ Ability to read and concentrate via computer data entry typing and proofreading

+ Required to reach with hands and arms and stoop, kneel, or crouch

+ Frequent sitting, walking, and standing, and occasional climbing, stooping, kneeling, crouching, crawling, and balancing

+ Frequent use of eye, hand, and ?nger coordination enabling the use of o?ce machinery

+ Speci?c vision abilities required by this job include close vision, peripheral vision, depth perception, and the ability to adjust focus

+ Occasionally lift and/or move up to 25 pounds


Travel Requirements: <40%

We believe our employees are our greatest resource. We offer competitive salary, benefits, 401k, and vacation packages for all full time permanent positions. We are proud to be an equal opportunity workplace and GAF, Hawk, SGI, and Siplast are proud to be affirmative action employers. We are committed to equal employment opportunity regardless of race, color, ancestry, religion, sex, national origin, sexual orientation, age, citizenship, marital status, disability, gender identity, or Veteran status. If you have a disability or special need that requires accommodation, please let us know. If applying for positions in the U.S., must be eligible to work in the U.S. without need for employer sponsored visa (work permit).

With 130+ years in the industry, GAF is the leading roofing manufacturer in North America. As a member of the Standard Industries family of companies, we are also part of the largest roofing and waterproofing business in the world.

Our communities help give our work meaning and the products we manufacture help protect what matters most. The shingles help to shelter the families living in the homes in our towns. The TPO helps protect what is under that hospital’s roof. In addition to quality products, we make sure they are installed by quality craftsmen and women. The full GAF portfolio of solutions is supported by an extensive national network of factory-certified contractors.

GAF continues to be the leader in quality and offers comprehensive warranty protection on its products and systems. Our success is driven by a commitment to empowering our people to deliver advanced quality and purposeful innovation and the desire to protect what matters most.

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Job Posting: JC213396509

Posted On: May 14, 2022

Updated On: Jun 27, 2022